ProSys ensure customer satisfaction having established the international Quality Management System ISO 9001: 2015 providing a quality product to our customers at all time. Engineering Design Study. Our Design Team suggest & recommend cost effective alternatives. Our Design Engineers are the most important link in devising cost effective plans. Prosys OPC UA products are a future-proof choice ensuring maximum life cycles of system solutions. Our products are built on solid technology and professional knowledge, and systematically developed to meet evolving requirements.
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On the importance to use batteries in good state
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The state of the Tx battery used during an acquisition in multi-electrode mode is of paramount importance for the quality of the measurement, and to keep your battery and Syscal in a good shape.
The state of a battery can partially be given by its voltage [V]. The voltage can be measured with a voltmeter directly plugged on the two terminals of the battery (no-load measurement). This value informs on its charge. Do never start an acquisition with Tx battery voltage too low (e.g. 11 V).
However, fully charged worn batteries can give high voltages [13.5 V] when measured with no-load. If you could measure the battery during the very first tens of milliseconds of the injection, you would see that the on-load measurement of the voltage would be much lower.
So, to check your battery state, follow the Tx battery level icon on the right bottom corner of the display screen of your Syscal. If you see strong variation of the voltage during the measurement, your battery is certainly out of order.
For customers having new systems, the Tx-Battery measured during the injection (on-load measurement) is saved during the acquisition. If you plot the battery voltage vs the measurement number on Prosys II, you can see the evolution of the battery. A battery in good state will present a voltage starting from 12.5/13 V and decreasing nearly linearly with the measurement down to 11V.
A battery which is out of order will show high voltage variations between 12.5V and 9/10 V throughout the measurement. At a certain point, the voltage can fall drastically under 7.5V, where the Syscal stops the measurements and indicate 9999.99A injected currents. If you measure the voltage of this battery not connected to the Syscal (no-load measurement), you could measure up to 12.5 V.
Be careful to not use a battery which is out of order, as the Syscal starts to reduce the power of injection when the battery is low, you will get a lower signal to noise ratio. Your measurements will be therefore less accurate (especially for IP measurements).
Second, if you use very bad shape battery, the Syscal will try to extract a constant power from the battery. As the voltage will decrease drastically, the current extracted from the batterry will be increased in compensation. Over long period, these high current could lead to internal overheating that could damage your system.
One can notice that any resistance between the battery poles and the plugs of the system will add to this internal resistance contributing to a degraded system . So it is obvious that only very good clips and strong and short wires must be used.